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CHD, SHD, NHD Configurator

CHD, SHD & NHD Configurator for Automated Case Depth Hardness Testing

The IMPRESSIONS™ CHD, SHD & NHD Configurator is a specialized software module developed for fast, accurate, and fully automated Case Hardening Depth (CHD), Surface Hardening Depth (SHD), and Nitrided Hardness Depth (NHD) testing.

For laboratories performing routine case depth hardness testing on heat-treated components, this module significantly improves setup speed, testing consistency, and reporting efficiency—while ensuring full compliance with international hardness testing standards.

By combining automatic edge detection, pattern editor automation, and standards-based test spacing, IMPRESSIONS™ transforms traditional manual hardness traverses into a high-efficiency, repeatable, and audit-ready testing process.

This is the ideal solution for manufacturers performing batch hardness testing, high throughput hardness testing, and automated quality control across Rockwell, Vickers, and microhardness applications.

What is CHD, SHD and NHD Testing?

Case depth hardness testing is used to determine the effective depth of hardened layers created by heat treatment processes such as carburizing, induction hardening, nitriding, flame hardening, and surface hardening.

These hardness depth measurements are critical for verifying that components meet mechanical performance requirements such as wear resistance, fatigue strength, and long-term durability.

Case Hardening Depth (CHD) measures the depth at which hardness falls to a specified limit below the hardened surface. It is commonly used for carburized steels and case-hardened components.

Surface Hardening Depth (SHD) is used for induction hardened and flame hardened materials where the hardened surface layer must be verified.

Nitrided Hardness Depth (NHD) measures the effective hardened layer produced during nitriding and often includes additional core hardness verification points.

These testing methods are essential in industries where hardened surfaces directly influence product reliability and service life.


Fully Automated CHD Testing Using Pattern Editor and Edge Detection

Manual CHD testing is often time-consuming and highly dependent on operator experience. IMPRESSIONS™ automates the entire process using the Pattern Editor combined with Automatic Edge Detection.

  • Start CHD, SHD, or NHD testing directly from the surface view or overview camera
  • Automatically detect the exact edge of the sample
  • Define precise starting positions for hardness traverses
  • Generate accurate test lines from the surface toward the core
  • Automatically position additional core hardness points for NHD testing

This improves repeatability, eliminates setup errors, and dramatically increases laboratory throughput.

For customers performing routine case depth analysis, this automation is one of the strongest productivity improvements available.


Standards-Based Automatic Test Point Spacing

Correct indentation spacing is critical for valid case depth hardness testing.

The IMPRESSIONS™ CHD Configurator automatically applies the correct minimum spacing between hardness test points according to the applicable standards.

  • Automatic test point spacing according to hardness testing standards
  • Prevention of invalid measurements caused by incorrect indentation placement
  • Consistent test geometry across operators and shifts
  • Improved Repeatability and Reproducibility (R&R)

This removes manual calculation errors and ensures full compliance with customer and audit requirements.


High Throughput Testing with Smart Automation Features

The CHD, SHD & NHD Configurator is designed specifically for high throughput hardness testing laboratories.

Complete All Indentations – Then Evaluate

This mode allows the system to complete the full hardness traverse first and evaluate the results afterward, maximizing speed and minimizing interruptions.

Auto-Stop Function

The software automatically stops the test sequence as soon as the lower hardness limit has been reached.

This prevents unnecessary indentations, saves operator time, and improves testing efficiency—especially during repetitive batch hardness testing.

These automation features make CHD testing faster without compromising standards compliance.


Enhanced Report Generator for CHD, SHD and NHD Testing

The IMPRESSIONS™ Report Generator includes dedicated report templates specifically for case depth hardness testing.

Reports can include:

  • Surface hardness values
  • Core hardness values
  • Complete hardness traverse results
  • CHD, SHD, and NHD determination points
  • Additional NHD core hardness results
  • Pass / Fail evaluations
  • Test pattern layout and sample overview images
  • Optical measurement images and indentation records
  • Statistical summaries and operator notes
  • Customer-specific reporting requirements

This creates professional, audit-ready documentation fully aligned with quality control systems and customer specifications.


Applications of Case Depth Hardness Testing

CHD, SHD and NHD testing are essential in industries where heat treatment quality directly affects product performance.

Automotive Industry

  • Gears
  • Shafts
  • Bearings
  • Transmission components
  • Powertrain parts

Aerospace Industry

  • High-performance rotating components
  • Landing gear systems
  • Structural wear components

Tooling and Manufacturing

  • Hardened dies
  • Punches
  • Wear-resistant tooling
  • Industrial cutting components

Fastener Production

  • Bolts
  • Screws
  • Tapping screws
  • Threaded fasteners requiring surface hardness verification

Energy and Heavy Industry

  • Components exposed to high wear, pressure, and fatigue loading

In all these industries, reliable case hardening depth testing is essential for product safety, durability, and certification.


Automated vs Manual Case Depth Hardness Testing

Traditional manual CHD testing can be slow, inconsistent, and heavily dependent on operator skill.

IMPRESSIONS™ provides a major operational advantage.

Manual CHD Testing Limitations

  • Manual edge positioning
  • Manual traverse setup
  • Higher risk of incorrect indentation spacing
  • Time-consuming calculations and reporting
  • Reduced repeatability between operators
  • Lower efficiency for batch testing

IMPRESSIONS™ CHD Configurator Advantages

  • Automatic edge detection
  • Automated test pattern generation
  • Standards-based spacing built directly into the software
  • Auto-stop and complete evaluation modes
  • Dedicated reporting templates for CHD, SHD, and NHD
  • Faster testing with stronger compliance and repeatability

This transforms one of the most common hardness testing procedures into a highly efficient automated workflow.


Increase Throughput Without Compromising Standards

The most important question for every quality laboratory is:

How do you increase throughput while maintaining full standards compliance?

The answer is automation.

By combining intelligent setup, automatic test execution, standards-based spacing, and dedicated reporting, the IMPRESSIONS™ CHD, SHD & NHD Configurator delivers:

  • Faster case depth hardness testing
  • Improved repeatability and reproducibility
  • Stronger audit compliance
  • Reduced operator dependency
  • Higher throughput for production laboratories
  • Better quality assurance for heat-treated components

The result is a complete solution for modern automated case depth hardness testing—built for speed, precision, and reliability.

 

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