2D / 3D Hardness Chart

Visualize Hardness Distribution with Heat Maps

Hardness mapping transforms discrete test points into intuitive visual data, allowing users to quickly interpret variations in material properties.

• Generate high-resolution 2D color maps (heat maps) of hardness values
• Clearly identify gradients, transitions, and inconsistencies
• Improve understanding of hardness distribution across the sample

This visual approach enhances both analysis speed and decision-making accuracy.

Advanced 3D Hardness Chart Visualization

In addition to 2D mapping, the system can generate detailed 3D hardness charts for enhanced data interpretation.

• Visualize hardness variations in three dimensions
• Identify peaks, valleys, and distribution patterns
• Gain deeper insight into material performance and structure

Both 2D and 3D hardness charts are integrated into a single application, providing flexibility in how results are analyzed and presented.

Automated Hardness Mapping with Contour Integration

When combined with Automatic Sample Contour Scanning, hardness mapping becomes a fully automated process.

• Automatically position test points across the sample geometry
• Generate complete hardness maps without manual input
• Maintain consistent spacing and alignment across complex shapes

This integration supports automated hardness mapping, batch testing, and high throughput testing environments, significantly improving efficiency and repeatability.

Accurate Analysis of Heat-Treated Materials

Hardness mapping is particularly valuable for evaluating the effectiveness of heat treatment processes.

• Analyze hardness distribution across full sample cross-sections
• Identify case depth, transition zones, and core properties
• Verify uniformity and process consistency

This ensures that heat-treated components meet required specifications and performance standards.

Applications of 2D and 3D Hardness Mapping

Hardness mapping is widely used in both industrial and research environments where detailed material insight is required:

• Weld Testing – Visualize hardness variations across weld seams and heat-affected zones (HAZ)
• Case Depth Analysis – Map hardness gradients in carburized or hardened materials
• Failure Analysis – Identify weak zones, defects, or material inconsistencies
• Research & Development (R&D) – Study new materials and optimize processes
• Coating and Surface Treatments – Evaluate hardness distribution across treated layers

Enhanced Reporting and Data Visualization

All hardness mapping results can be included in comprehensive reports for documentation and analysis.

• Export 2D heat maps and 3D charts for reporting
• Improve traceability and communication of results
• Support quality control, audits, and technical documentation

This ensures that complex data is presented in a clear and professional format.

Optimized for Automated and High Throughput Testing

By combining automated test execution, contour-based positioning, and advanced visualization, the Hardness Mapping module delivers a complete solution for modern hardness testing.

• Supports automated hardness mapping and batch testing workflows
• Reduces operator dependency and manual processing
• Improves accuracy, consistency, and efficiency

The result is a powerful tool for material characterization, process validation, and advanced hardness analysis, helping organizations gain deeper insight into their materials and production processes.

REQUEST A DEMONSTRATION

REQUEST A QUOTATION